China Custom Supply Pin Shaft Coupling Cold Heading Processing of Parts Punch Step Bolts

Product Description

Product Description

Name Outer hexagon oil plug bolt flange face plug throat dull  M8-M48
Process Cold Forming Transport Package Plastic Bag, Carton Package, Pallet Package
Specialty OEM, ODM Production Capacity 10 Million Per Month
Sample Free Sample If in Store QC Control Inspect 30mins in Production and Before Delivery
Heat Treatment thermalizer QC Equipment Salt Spray Machine, Hardness Testor, Caliper
Delivery time 15-30 Days Service Quickly response
Application Machinery, Chemical Industry, Environmental, Building Brand Linork
Applied Area Building, Machinery, Auto, Car Wheel Origin HangZhou

Detailed Photos

Company Profile

 

Packaging & Shipping

•If the quantity of order is not very big,we could send them to you by express delivery,such as TNT,DHL,UPS OR EMS etc.

•If order is big ,we will advise you use Air Shipping or Sea Shipping through your nominated forwarder agent.Our long-term cooperated agent also available.

FAQ

Q1: What are your main products?

A: At present, the company produces more than 1000 kinds of different fasteners, such as automobile standard parts, automobile non-standard parts, automobile lamps and fittings, automobile non-standard nuts (grade 8, 10, 12), automobile interior parts, low-voltage electrical components, stamping parts, high-strength screws (grade 8.8, 9.8, 10.9, 12.9), etc. And plastic parts, rubber rings, die casting more than 100 different products.

Q2: When will I know the price?

A: We usually offer within 12 hours, not more than 24 hours. In case of emergency, please contact us directly by phone or email.

Q3: Do you have enough capacity?

A: The current production capacity of the company is about 45,000 tons of steel, including 30,000 tons of wire and 15,000 tons of plate.

Q4: I’m not sure what screws to use, I need a little engineering help. Do you offer any help?

A: We have A complete engineering department that can provide you with the most suitable screws according to your product.

Q5: I need custom screws, but there are no screws listed on your website. What should I do?

A: Our professional engineers can design professional drawings according to your requirements, and can also produce according to the drawings you provide

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Material: Brass
Type: Round Head
Connection: Common Bolt
Head Style: Round
Standard: DIN, ANSI, GB, JIS, BSW, GOST, Customized
Grade: 12.9
Samples:
US$ 7/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

China Custom Supply Pin Shaft Coupling Cold Heading Processing of Parts Punch Step Bolts

pin coupling

Are There Any Safety Considerations When Using Pin Couplings in Rotating Machinery?

Yes, there are several safety considerations to keep in mind when using pin couplings in rotating machinery. These considerations are essential to ensure the safe and efficient operation of the equipment and to protect personnel working in the vicinity. Here are some key safety points to consider:

  • Guarding: When installing pin couplings, it is crucial to provide adequate guarding around the coupling area. This helps prevent accidental contact with the rotating coupling components, such as pins and hubs, which could cause severe injuries.
  • Maintenance and Inspection: Regular maintenance and inspection of the pin coupling are vital to identify any signs of wear, misalignment, or damage. Any worn or damaged components should be replaced immediately to prevent coupling failure, which could lead to sudden equipment shutdown or safety hazards.
  • Proper Alignment: Ensuring precise alignment of the connected shafts is crucial to the safe operation of the pin coupling. Misalignment can lead to increased stresses and premature wear on the coupling components, resulting in potential failures.
  • Torque and Speed Limits: Adhering to the manufacturer’s recommended torque and speed limits for the pin coupling is essential for its safe operation. Exceeding these limits can lead to overloading and failure of the coupling.
  • Environmental Considerations: Take into account the operating environment when selecting a pin coupling. Extreme temperatures, corrosive atmospheres, or harsh conditions may require special materials or coatings to ensure the coupling’s integrity and prevent premature failure.
  • Training and Awareness: Operators and maintenance personnel should receive proper training on the safe handling, installation, and maintenance of pin couplings. Awareness of potential hazards and safety protocols is crucial for the safe use of rotating machinery.
  • Emergency Shutdown: Install emergency shutdown systems that can quickly stop the rotating machinery in case of any safety concerns or abnormal conditions.
  • Compliance with Regulations: Ensure that the use of pin couplings complies with all relevant safety and industry regulations and standards.

By taking these safety considerations into account and implementing proper safety measures, the use of pin couplings in rotating machinery can be done safely and effectively, mitigating potential risks and ensuring a safe working environment for personnel.

pin coupling

Role of Pin Coupling in Reducing Downtime and Maintenance Costs

A pin coupling plays a crucial role in reducing downtime and maintenance costs in various mechanical systems and power transmission applications. Its design and features contribute to improved reliability and ease of maintenance, resulting in enhanced operational efficiency and cost savings. Here’s how pin couplings achieve these benefits:

1. Shock Absorption: Pin couplings are known for their ability to absorb and dampen shocks and vibrations generated during operation. By cushioning the impact of sudden loads or torque spikes, they protect the connected equipment from potential damage, reducing the frequency of unexpected breakdowns and downtime.

2. Misalignment Tolerance: Pin couplings can tolerate a certain degree of misalignment between shafts, such as angular and parallel misalignment. This flexibility allows for easier installation and alignment of equipment, saving time and effort during setup and reducing the need for precise alignment procedures.

3. Low Maintenance: Pin couplings are designed with simplicity in mind, often consisting of only two coupling halves connected by pins. This straightforward construction means fewer components that can wear out or require regular maintenance. Additionally, the flexibility of the pins helps reduce wear on the coupling and connected equipment, leading to longer maintenance intervals.

4. Easy Replacement: In the event of a failure or wear, pin couplings are relatively easy to replace compared to some other coupling types. The simplicity of their design allows for quick disassembly and reassembly, minimizing downtime during maintenance or replacement procedures.

5. Cost-Effective: The combination of low maintenance requirements and reduced downtime translates into cost savings for businesses. With fewer unexpected breakdowns and lower maintenance expenses, the overall cost of ownership for systems employing pin couplings can be more economical.

6. Reliability: Pin couplings are known for their reliability and durability. When properly selected and installed, they can provide long service life without frequent replacements, contributing to stable and consistent system performance.

By minimizing downtime, maintenance efforts, and associated costs, pin couplings are a preferred choice in various industrial applications. However, it is crucial to ensure that the pin coupling is correctly sized and installed, and regular inspections and maintenance are conducted to maximize its benefits and prevent premature failure.

pin coupling

Understanding Pin Couplings and Their Functionality

A pin coupling, also known as a shear pin coupling, is a type of mechanical coupling used to connect two rotating shafts in a mechanical system. It is designed to transmit torque while allowing for a limited amount of angular misalignment between the shafts. The primary function of a pin coupling is to protect the connected equipment from torque overload and prevent damage to the shafts and other components in case of sudden shock or overload.

How a Pin Coupling Works:

A typical pin coupling consists of two hubs, one on each shaft to be connected, and a series of pins that pass through the hubs to join them together. The pins are usually made of a softer material than the hubs, such as brass or aluminum, to act as sacrificial elements. The number and size of the pins depend on the coupling’s torque rating and the required angular misalignment capacity.

When the shafts are misaligned, the pins experience shear stress as they bend under the applied load. In normal operating conditions, the pins remain intact and allow the torque to transfer from one shaft to another. However, in the event of an overload or excessive misalignment, the pins will shear off, preventing the transmission of excessive torque and protecting the connected equipment from damage.

After shearing, the damaged pins can be easily replaced, and the coupling can be put back into service without major repairs to the equipment. This feature makes pin couplings particularly suitable for applications with varying operating conditions and environments where shock loads or sudden overloads may occur.

Advantages of Pin Couplings:

Protection against Overload: The shear pins act as a safety feature, protecting the connected equipment from excessive torque and sudden shocks.

Misalignment Tolerance: Pin couplings can accommodate a limited amount of angular misalignment between the shafts.

Easy Replacement: After shearing, the damaged pins can be quickly replaced, reducing downtime and maintenance costs.

Versatility: Suitable for a wide range of applications, including pumps, compressors, and other industrial machinery.

Cost-Effective: The sacrificial pins are cost-effective components that can be easily replaced, avoiding costly repairs to the main equipment.

Limitations:

– Pin couplings have lower torque capacities compared to some other coupling types, such as gear couplings or rigid couplings.

– The need to replace the shear pins after each failure may lead to frequent maintenance requirements in applications with frequent overloads or misalignments.

In summary, pin couplings offer a reliable and cost-effective solution for torque transmission and protection against overloads in various mechanical systems. Their ability to accommodate misalignment and absorb shock loads makes them suitable for a wide range of industrial applications.

China Custom Supply Pin Shaft Coupling Cold Heading Processing of Parts Punch Step Bolts  China Custom Supply Pin Shaft Coupling Cold Heading Processing of Parts Punch Step Bolts
editor by CX 2024-05-16

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